AL-6XN: Electropolishing, Passivation and Polishing

Welded AL-6XN stainless steel bracket assembly after pickling and passivation at Harrison Electropolishing

The short answer: AL-6XN is a 6-percent-molybdenum super-austenitic stainless steel specified where 316L fails — seawater, brine, hot chlorides, bleach and flue-gas service — for its resistance to pitting, crevice corrosion and chloride stress-corrosion cracking. Like every stainless, it loses part of that resistance when fabrication embeds iron and disrupts the passive film. Harrison electropolishes, passivates and mechanically polishes AL-6XN to restore it, certifying mechanical finishes as low as 4 µin Ra and documenting every job. AL-6XN is a registered trademark of ATI (Allegheny Ludlum).

Which process AL-6XN needs

Passivation. The baseline after any fabrication. A chemical oxidant removes free iron and other contaminants without changing the surface, so the alloy resists corrosion as engineered. Harrison passivates AL-6XN components of all sizes to ASTM A967, ASTM A380 or your company specification.

Electropolishing. For surfaces that must also be smooth, cleanable, deburred or bright — pharmaceutical and food equipment, seawater piping interiors, pulp-and-paper bleach-plant hardware. Removes the work-damaged layer, lowers Ra and leaves a chromium-enriched passive surface.

Mechanical polishing. To reach a specified Ra before electropolishing, or where mechanical polishing alone is called for. Harrison certifies finishes as low as 4 µin Ra on AL-6XN.

Typical AL-6XN components

Seawater and brine piping, heat-exchanger tubes and tubesheets, pulp-and-paper bleach-plant equipment, flue-gas desulfurization components, offshore and marine hardware, pharmaceutical and food process equipment, and chemical-process vessels. Large fabrications are handled in Houston with four overhead cranes and 15,000 lb material-handling capacity; installed equipment is passivated on-site.

See stainless steel electropolishing for the process and passivation for chemical passivation in detail.

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  • More to Know

    Frequently Asked Questions

    Does AL-6XN need to be passivated after welding?

    Yes. Welding and fabrication embed iron and leave heat tint that corrode before the base alloy does, even on a 6Mo grade. Pickling and passivation restore the alloy's designed chloride resistance.

    Can AL-6XN be electropolished?

    Yes. Harrison electropolishes AL-6XN with parameters set for the super-austenitic chemistry. The result is a smoother, brighter, chromium-enriched passive surface.

    What finish can you certify on AL-6XN?

    Mechanical finishes as low as 4 µin Ra, with profilometer readings supplied. Electropolishing after mechanical polishing is how the smoothest surfaces are reached.

    What specification do you passivate AL-6XN to?

    ASTM A967 or ASTM A380 by default, or your industry or company specification. A certificate of conformance ships with every job.

    Can you passivate installed AL-6XN piping?

    Yes. Harrison field crews passivate installed equipment across the Houston area and the Gulf Coast.

Electropolishing

Harrison Electropolishing, the Leading Electropolishing, Passivation, Oxygen Cleaning & Mechanical Polishing Company World Wide.

Electropolishing is an electrochemical process by which surface material is removed by anodic dissolution. Electropolishing removes surface material, beginning with the high points within the microscopic surface texture. By removing these points, the electropolishing process will improve the surface finish of a metal such as stainless steel, nickel, and Hastelloy, leaving a smoother and more reflective surface. Common parts and components electropolished include tanks, piping, fittings, rods, discs, large parts & surfaces, and more.