Polishing and Electropolishing for Pulp and Paper Equipment

Electropolished stainless steel perforated screen plate for pulp and paper processing at Harrison Electropolishing

The short answer: Fiber finds every rough edge. Milled and drilled screen baskets, wedge-wire screens and headbox components with as-machined surfaces collect fiber, form stringers and plug. Harrison electropolishes and mechanically polishes those components to an ultra-smooth, corrosion-resistant finish — including the "cotton ball" finish mills ask for on screening surfaces — so fiber passes instead of building up. We also repair and refinish worn screening equipment.

Components we finish

Screen baskets and cylinders. Milled, drilled and slotted baskets electropolished to smooth every hole and slot edge, which is where fiber catches first.

Wedge-wire screens and strainers. Electropolished for a smooth, burr-free profile and improved corrosion resistance in hot, chemically aggressive stock.

Headbox, approach-flow and stock-prep components. Mechanical polishing and electropolishing of plates, slices, pipes and manifolds to reduce fiber adhesion and streaking.

Repair and refinishing of worn equipment. Mechanical polishing to restore the surface, followed by electropolishing to a uniform finish.

Why electropolishing works on screening equipment

Electropolishing dissolves metal preferentially from peaks, burrs and sharp edges, so it does something mechanical polishing cannot: it rounds and smooths the inside of every hole and slot in a screen basket at the same time. The result is a surface with far fewer sites for fiber to anchor, less stringer formation, better corrosion resistance in bleach and black-liquor environments, and a longer interval between cleanings. The "cotton ball" finish — smooth enough that cotton drawn across it leaves no fibers — is the practical test mills use, and it is what we deliver.

Capacity and turnaround

The Houston facility has four overhead cranes and 15,000 lb material-handling capacity for large baskets and headbox sections. Harrison has polished pulp and paper equipment since 1980 and is ISO 9001 and ISO 14001 certified. Expedited service is available for outage windows; lead times vary with shop load.

Representative project

A Gulf Coast mill was losing screening capacity to fiber buildup and stringers in a set of drilled stainless screen baskets. Harrison mechanically polished the worn screening surfaces and electropolished the baskets whole, smoothing every hole edge to a cotton-ball finish, and returned them before the mill's scheduled outage with certificates of conformance. Plugging dropped and the baskets ran longer between cleanings.

Request a pulp and paper quote

Tell us the component, the alloy, the dimensions, the finish you need, and your outage dates. We quote within one business day.

Request a Quote · Call 800-245-5707

  • More to Know

    Frequently Asked Questions

    Why do screen baskets build up fiber?

    Fiber anchors on the burrs, sharp hole edges and machining marks of an as-manufactured basket. Electropolishing rounds those edges and smooths the surface so fiber passes through instead of catching.

    What is a cotton-ball finish?

    A surface smooth enough that a cotton ball drawn across it leaves no fibers behind. It is the practical standard mills use for screening and stock-contact surfaces, and electropolishing is the usual way to reach it.

    Can you repair worn screen baskets and wedge-wire screens?

    Yes. Harrison mechanically polishes worn screening surfaces to restore them and electropolishes the component to a uniform, burr-free finish.

    Does electropolishing improve corrosion resistance in the mill?

    Yes. It removes free iron and surface damage and leaves a chromium-enriched passive layer, which resists the chlorides, bleach chemistry and heat in stock preparation and bleaching.

    How large a basket or headbox section can you handle?

    The Houston facility has four overhead cranes and 15,000 lb material-handling capacity. Larger assemblies can be evaluated for on-site work.

Electropolishing

Harrison Electropolishing, the Leading Electropolishing, Passivation, Oxygen Cleaning & Mechanical Polishing Company World Wide.

Electropolishing is an electrochemical process by which surface material is removed by anodic dissolution. Electropolishing removes surface material, beginning with the high points within the microscopic surface texture. By removing these points, the electropolishing process will improve the surface finish of a metal such as stainless steel, nickel, and Hastelloy, leaving a smoother and more reflective surface. Common parts and components electropolished include tanks, piping, fittings, rods, discs, large parts & surfaces, and more.