Aluminum Mechanical Polishing

Mechanically polished aluminum components at Harrison Electropolishing

The short answer: Aluminum offers high specific strength, high electrical and thermal conductivity, non-magnetic behavior and natural oxidation resistance, and when a drawing calls for a specific surface finish or a highly reflective surface, it is mechanically polished. Harrison polishes aluminum castings, forgings, machined parts and fabrications to deburred, Ra-specified, mirror and reflector finishes, certifies finishes as low as 4 µin Ra with profilometer readings, and keeps aluminum tooling and abrasives separate from steel so the polished surface is not contaminated.

Why polish aluminum

Surface finish. Reach a maximum Ra on the drawing, from basic deburring of cast and forged parts to ultra-fine finishes for high-purity and vacuum applications.

Reflectivity. Light and heat reflectors, optical housings and decorative hardware are polished to a mirror finish.

Product release and cleanability. Smooth aluminum surfaces hold less product and clean faster on process and packaging equipment.

Appearance. A uniform, lustrous finish on visible components, with or without a subsequent anodize or coating.

Typical aluminum work

Vacuum chamber bodies and flanges, semiconductor and solar process components, reflectors and lighting hardware, heat-exchanger and cold-plate surfaces, process and packaging equipment, aerospace and defense parts, and architectural and marine hardware. Large components are handled in Houston with four overhead cranes and 15,000 lb material-handling capacity.

Aluminum is not electropolished by Harrison's process; where corrosion protection or a hard surface is needed after polishing, the part goes to anodizing or coating. For stainless and nickel alloys, see mechanical polishing and electropolishing.

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  • More to Know

    Frequently Asked Questions

    Can aluminum be electropolished?

    Not by Harrison's process, which is for stainless and nickel alloys. Aluminum is mechanically polished to the specified finish.

    What finish can you certify on aluminum?

    Mechanical finishes as low as 4 µin Ra, verified with a profilometer and documented on the certificate of conformance, as well as mirror and reflector finishes.

    Can you polish cast or forged aluminum?

    Yes. Castings and forgings are deburred and polished from the as-cast or as-forged surface to the specified finish.

    Do you polish aluminum vacuum chambers?

    Yes. Chamber bodies, flanges and internal surfaces are polished to the Ra on the drawing for semiconductor, solar and vacuum applications.

    Does polishing contaminate aluminum with iron?

    It can if steel tooling and shared abrasives are used. Harrison keeps aluminum tooling and abrasives separate from steel to prevent it.

Mechanical Polishing

Harrison Electropolishing, the Leading Electropolishing, Passivation, Oxygen Cleaning & Mechanical Polishing Company World Wide.

Electropolishing is an electrochemical process by which surface material is removed by anodic dissolution. Electropolishing removes surface material, beginning with the high points within the microscopic surface texture. By removing these points, the electropolishing process will improve the surface finish of a metal such as stainless steel, nickel, and Hastelloy, leaving a smoother and more reflective surface. Common parts and components electropolished include tanks, piping, fittings, rods, discs, large parts & surfaces, and more.